Summary
This machine tool is based on the general pull-up type internal broaching machine, adopts the symmetrical design of double screw rods, and is driven by double servo motors to achieve high-precision closed-loop control. It is more suitable for machining complex shapes, large machining allowances, and high precision requirements. There are internal teeth, internal splines, and inner holes with geometric shapes. The double screw rods of the broaching machine are installed on the table of the bed table. The center line of the double screw rods and the center line of the main and auxiliary card cutter bodies are in the same straight line and vertical. This type of machine tool is more suitable for the simultaneous processing of larger workpieces or multiple stations, with high broaching precision and stable performance.
This equipment is installed on the ground and is equipped with a maintenance station, which is convenient for the daily maintenance of the machine tool. The machine tool is equipped with an automatic tool adjustment function.
The machine tool can be equipped with automatic loading and unloading devices(truss manipulator or joint robot), which greatly reduces the labor intensity of the operator, and improves the quality and quantity of parts processing.
The machine tool can choose a multi-station structure according to the actual needs of customers, and the optional range is determined according to the actual calculation of the broaching force.
Characteristic
- During broaching, the tool does not move, and the working platform moves upward for broaching.
- It can stand on the ground to operate the machine without digging holes and climbing stairs.
- The function of holding the knife can reduce the vibration of the tool and improve accuracy.
- Broaching, chip removal, and knife lifting can be done automatically.
- 1~3 tool holders can be designed according to production capacity requirements.
- More than 50% more energy saving than traditional hydraulic broaching.
- Small footprint, saving plant space.
- It humanized the operation interface.
- All internal teeth are processed at one time.
- It can be matched with automatic loading and unloading.
Patent
Attachment
| Standard Equipment | ||||
|---|---|---|---|---|
| Product tooling | Service tool set | Automatic broach head | Automatic knife lifting mechanism | Air pressure knife cleaning mechanism |
| Automatic lubrication system | Automatic chip removal mechanism | Cutting fluid circulation system | Man-machine interface control system | LED lighting |
| Adjusting screws, foot pads | ||||
| Optional Equipment | ||||
| Iron filings conveyor | Broach | Automatic return mechanism | Automatic feeding mechanism |
Technical Parameter
| Technical Parameter | |||
|---|---|---|---|
| Model | SCL-C30-SS | SCL-C40-SS | SCL-C60-SS |
| Tensile Force (KN) | 300 | 400 | 600 |
| Maximum Stroke (mm) | 1800 | 1900 | 2000 |
| Cutting Speed (m/min,60Hz) | 0-6 | 0-6 | 0-6 |
| Return Speed (m/min,60Hz) | 0-12 | 0-12 | 0-12 |
| Maximum Outer Diameter Of The Workpiece (mm) | Customization | Customization | Customization |
| Workpiece Table Height (mm) | 1250 | 1250 | 1300 |
| Main Motor (kW) | 42KW(Dual servo) | 54KW(Dual servo) | 75KW(Dual servo) |
| Covers An Area (mm×mm) | 2450*3500 | 2550*3600 | 2700*3750 |
| Machine Mass (kg) | 14000 | 15000 | 22000 |
| Machine Height (mm) | 4500 | 4800 | 5500 |
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